Project Description
Description
GDT series deposited tofee processing line is specially designed for continours production of various kinds of deposited toffees. It can produce two-color striped depositing, two color double layers depositing, central filling, one color toffee/caramel.
Features
- PLC /computer process control available for vacuum cooking;
- Special caramel reactor to enforce the caramel flavor vacuum cooking;
- An LED touch panel for easy operating;
- A special designed de-moulding device and moulds guarantee the de-moulding of toffee;
- Different shaped toffee can be made via change over the moulds;
- Optional choice of extra chocolate paste injection system for making chocolate-filled toffees.
Production Line Details
Toffee Samples
Main Technical Parameters
| Model | GDT150 | GDT300 | GDT600 |
| Production capacity kg/h | Max.150 | Max.300 | Max.600 |
| Max. of the product g | 7 | 7 | 7 |
| Speed of stroke n/min | 25~30 | 25~35 | 25~35 |
| Steam consumption kg/h | 100 | 300 | 500 |
| Steam pressure Mpa | 0.2~0.6 | 0.2~0.6 | 0.2~0.6 |
| Electric power needed | 35kw/380V | 45kw/380V | 60kw/380V |
| Compressed air consumption | 0.25mP3P/min | 0.25mP3P/min | 0.25mP3P/min |
| Compressed air pressure | 0.4-0.6 Mpa | 0.4-0.6 Mpa | 0.4-0.6 Mpa |
| Conditions needed for the cooling system: | |||
| 1)Room temperature(℃) | 20~25 | 20~25 | 20~25 |
| 2)Humidity (%) | 55 | 55 | 55 |
| Gross weight Kgs | 6000 | 7000 | 8000 |
The Machinery to Produce Toffee
Auto-weighing System (COOLMIX)
Auto-weighing system-AWS COOLMIX offers automatic weighing , mixing and feeding of raw materials with inline transportation to one or more cooking units, without heating or pre-dissolving.
Automatic Toffee Cooking Equipment
- Compact modular design;
- Wide varies of the products;
- Diversity in product density;
- Moderate investment;
- Easy and simple maintenance;
- PLC control
GDT Depositing and Cooling Section
- Underband Servo-drive designed depositer: All drive components are mounted on the machine(underband) rather than on the depositing head;
- The unique design is in compact and simple, which can reduce the movement inertia and weight of the depositing head, thus it can achieve higher the depositor’s running speed to maximize output capacity;
- Machine is hydraulic free, thus to avoid the risk of oil leakage onto the products;
- Simple maintenance requirement;
- Three axis servo control ensures the complete control over the depositing process
Dosing and Mixing Unit
Accurate metering system with pluger type pump driven by a common variable speed unital for the injection of the liquid additives(flavor, color and acid), the additives are thoroughtly mixed into the cooked mass by jacket stainless inline mixer; in FCA system, it ensures that the end product will always be of a consistent and high quality. Compact design, and fully qutomatic operation.
PLC Controller
- Full PLC control and touch screen provide full process operation;
- Recipe managerment and alarm handling;
- Accurate control of the product dimensions and weight.
GDT Toffee Molds
- Aluminum with teflon coating /silicon made
- Mould size:320x74mm
- Customized shape and weight, designed as per the customer’s requirement
Fruit Jam Holding Tank And Pump, Pipes
- Tank Volume: 150Ltr
- SS Transfer pump
- Electric Heating and temperature control
- Motor: China
- Material: SUS-304 made