Project Description
Description
The processing line is a compact unit which can continuously produce various kinds of lollipops under a strict sanitary condition. It is also an ideal equipment which can produce out good quality products with the saving of both the manpower and the space occupied.
FEATURES
- PLC /computer process control available;
- An LED touch panel for easy operating;
- The production capacity is 120,240,480kgs/h(based on 4.0g mono candy ) or more;
- The contacting food parts are made of hygienic Stainless Steel SUS304
- Optional (mass) flowing controlled by Frequency inverters ;
- In-line injection, dosing and pre-mixing techniques for the proportional addition of liquid;
- Dosing pumps for the automatic injection of colors, flavors and acids;
- One set of extra jam paste injection system for making fruit jam-center filled candies（optional）;
- Use automatic steam control system instead of the manual steam valve which control a stable steam pressure supplying to the cooking.
- Moulds can be made according to the candies samples provided by the customer.
Production Line Details
Lollipop Samples
Main Technical Parameters
| Model | GDL150 | GDL300 | GDL450 | GDL600 |
| Production capacity | 120kg/h | 240kg/h | 350kg/h | 480kg/h |
| Max. of the product | Max 16g | Max 16g | Max 16g | Max 16g |
| Speed of stroke | 25n/min | 25n/min | 25n/min | 25n/min |
| Steam consumption | 250kg/h | 300kg/h | 400kg/h | 450kg/h |
| Steam pressure | 0.2~0.6Mpa | 0.2~0.6Mpa | 0.2~0.6Mpa | 0.6~0.8Mpa |
| Electric power needed | 18kw/380V | 18kw/380V | 20kw/380V | 25kw/380V |
| Compressed air consumption | 0. 2mP3P/min | 0. 25mP3P/min | 0. 3mP3P/min | 0.5mP3P/min |
| Compressed air pressure | 0.4-0.6Mpa | 0.4-0.6 Mpa | 0.4-0.6Mpa | 0.8~1.0Mpa |
| Conditions needed for the cooling system: | ||||
| 1.Room temperature(℃) | 20~25 | 20~25 | 20~25 | 20~25 |
| 2.Humidity (%) | 55 | 55 | 55 | 55 |
| 3.Length of plant | 11M | 13M | 14M | 17M |
The Machinery to Produce Lollipop
Syrup Preparation Section
- Full Stainless Steel 304 whole compact set for the dissolving system(sugar dissolving cooker, gear pump, and storage tank are installed in a compact SS frame body), it saves the space, and is easy for maintenance.
- Improved connection makes no leakage of the steam.
- Stainless steel syrup pump replaces the old steel pump, more durable and hygiene.
Micro-Film Cooking Section (Improved)
- The PLC controller is separated out of the cooker to prevent the hot wet steam doing the harmful effects on the PLC and electronic parts, to maximally prolong the use-life of the cell parts.
- It also can totally eliminate the unstable working of PLC and touch screen under a wet and hot condition of the old –type micro-film cooker.
Depositing And Cooling Section
- Underband Servo-drive designed depositer: All drive components are mounted on the machine(underband) rather than on the depositing head;
- The unique design is in compact and simple, which can reduce the movement inertia and weight of the depositing head, thus it can achieve higher the depositor’s running speed to maximize output capacity;
Dosing And Mixing Unit
Accurate metering system with pluger type pump driven by a common variable speed unital for the injection of the liquid additives(flavor, color and acid), the additives are thoroughtly mixed into the cooked mass by jacket stainless inline mixer; in FCA system, it ensures that the end product will always be of a consistent and high quality. Compact design, and fully qutomatic operation.
Automatic Stick Insertion Device
- Pneumatic type
- Sticking accurate
- Easy maintenance
- 99.9% of accurate stick-insertion
PLC Control System
- Full PLC control and touch screen provide full process operation
- Recipe management and alarm handling
- Accurate control of the product dimensions and weight
GDL – Molds
- Aluminum with teflon coating /silicon made
- Mould size:320x74mm
- 2D or 3D moulds are available
- Customized shape and weight, designed as per the customer’s requirement
Fruit Jam Holding Tank And Pump, Pipes
- Tank Volume: 150Ltr
- SS Transfer pump
- Electric Heating and temperature control
- Motor: China
- Material: SUS-304 made