Project Description
Description
This production line can produce gelatin or pectin based jelly candy, also can produce the 3D jelly candies. The depositor also can be used to produce the deposited toffees via change-over the moulds.
The whole line consists of batch-wise jelly cooking system, FCA(flavor, color, and acid) dosing and mixing system, multi-purpose candy depositer, cooling tunnel, sugar coating machine, or oil coater.
Features
1) PLC /computer process control available;
2) An LED touch panel for easy operating;
3) The production capacity is 120,240,480kgs/h(based on 4.0g mono candy ) or more;
4) The contacting food parts are made of hygienic Stainless Steel SUS304
5) Optional (mass) flowing controlled by Frequency inverters ;
6) In-line injection, dosing and pre-mixing techniques for the proportional addition of liquid;
7) Dosing pumps for the automatic injection of colors, flavors and acids;
8) One set of extra jam paste injection system for making fruit jam-center filled candies(optional);
9) Use automatic steam control system instead of the manual steam valve which control a stable steam pressure supplying to the cooking.
10) Moulds can be made according to the candies samples provided by the customer.
Candy Samples
Production Line Details
Main Technical Parameters
Model | GDQ150 | GDQ300 | GDQ450 | GDQ600 |
Production capacity | 120kg/h | 240kg/h | 360kg/h | 500kg/h |
Weight of each candy | 1.5~7g | 1.5~7g | 1.5~7g | 1.5~7g |
Speed of stroke | 35~55n/min | 35~55n/min | 35~55n/min | 35~55n/min |
Steam consumption | 250kgs/h | 300kgs/h | 400kgs/h | 500kgs/h |
Steam pressure | 0.2~0.6 Mpa | 0.2~0.6 Mpa | 0.2~0.6 Mpa | 0.6~0.8 Mpa |
Electric power needed | 18kw/380V | 30kw/380V | 38kw/380V | 55kw/380V |
Compressed air consumption | 0.2mP3P/min | 0.3mP3P/min | 0.4mP3P/min | 0.6mP3P/min |
Compressed air pressure | 0.4-0.6Mpa | 0.4-0.6 Mpa | 0.4-0.6Mpa | 0.8~1.0Mpa |
Length of cooling tunnel | 8M | 10M | 12M | 14M |
Length of plant | 10.5M | 12.9M | 14.9M | 16.9M |
The Machinery to Produce Jelly/Gummy Candy
Batch-Wise Jelly Cooking System
- Batch wise jelly mass cooking system offers a feeding, cooking and mixing of raw materials for all type of continuous jelly candy production
- Full stainless steel SUS304 made
- Flexible: Design and construction of the cooking and mixing for preparing all types of jelly mass, such as pectin, galantine, agar-agar, starch, gum Arabic, etc.)
Flavor, Color, Acid Dosing And Mixing System
Accurate metering system with pluger type pump driven by a common variable speed unital for the injection of the liquid additives(flavor, color and acid), the additives are thoroughtly mixed into the cooked mass by jacket stainless inline mixer; in FCA system, it ensures that the end product will always be of a consistent and high quality. Compact design, and fully qutomatic operation.
GDQ Depositing And Cooling Section
- Underband Servo-drive designed deposit: All drive components are mounted on the machine(underband) rather than on the depositing head
- The unique design is in compact and simple, which can reduce the movement inertia and weight of the depositing head, thus it can achieve higher the depositor’s running speed to maximize output capacity
- Machine is hydraulic free, thus to avoid the risk of oil leakage onto the products
GDQ-PLC Controller
- Full PLC control and touch screen provide full process operation
- Recipe management and alarm handling
- Accurate control of the product dimensions and weight
Moulds
- Aluminum with teflon coating /silicon made
- Mould size:320x74mm
- 2D or 3D moulds are available
- Customized shape and weight, designed as per the customer’s requirement
Sugar Coating Machine (Including The Elevator)
- Motor power:1.5kw
- Inner Drum Diameter: 800mm
- Outer Drum Diameter: 945mm
- 1550x1120x 1540mm
Product Oil Coating Machine(Optional)
- Motor power:1.5kw
- Inner Drum Diameter: 800mm
- Outer Drum Diameter: 945mm
- 1550x1120x 1540mm
Fruit Jam Holding Tank And Pump, Pipes
- Tank Volume: 150Ltr
- SS Transfer pump
- Electric Heating and temperature control
- Motor: China
- Material: SUS-304 made