Project Description

EM-50 Automatic Extruded Marshmallow Production Line

Description

JZM serie Marshmallow production Line is a complete plant for coninoursly producting various kinds of deposited cotton candies/marshmallow.

Features

1) In the pre-mixer, all the ingredients to be dissolved and cooked.
2) Then the basic slurry is continuously pumped to a cooker till the final moisture level is reached.
3) After cooking, the slurry will be cooled.
4) Then the cooled “marshmallow base” is passed through the continuous aerator.
5) The product then be divided and injection with different colors and flavors.
6) The multi-color product is extruded ,and transported on a cooling conveyor for cooling down.
7) The conditioned marshmallows are dusted top and bottom with starch, or a mixture of both starch and icing sugar in a separate dust cabin; the product is cut to the required length here.
8) The dust cabin is kept under a strict control to prevent the “dust” spreading throughout the plant. The excess starch/sugar is removed.
9) Optional: The final is transferred to a chocolate enrobing machine for coating its surface with chocolate.
10) The coated products under cool down.
11) The final products are transferred to a packaging machine.

Marshmallow Samples

Production Line Details

Main Technical Parameters

Model JZM50 JZM120 JZM300
Production capacity    kg/h 70~100 100~150 250~300
Percentage of center-filling    % 0.3 0.3 20~30
Electric power needed 34kW/380V 35kW/380V 53kW/380V
Compressed air consumption 0.8mP3P/min 0.4mP3P/min 0.2~0.6
Compressed air pressure 0.6-0.8MPa 0.6-0.8MPa 0.6-0.8MPa
Conditions needed for  the cooling system:
1. Room temperature(℃) 20~25 20~25 20~25
2. Humidity (%) 45~55 45~55 45~55
Gross weight            kgs 7000 12000 15000
Total length of the line    m 20 25 35

The Machinery to Produce Marshmallow

EM Syrup Preparation System

Syrup Preparation System-Cooking

  • Batch wise cooker
  • Transportation pump
  • Hot water tank and water pump system
  • All the connecting pipes, valves, frame, etc
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EM Syrup Preparation System Cooling

Syrup Preparation System-Cooling

  • Gelatin dissolving tank
  • Gelatin transporting pump
  • Gelatin liquid metering tank
  • Mixing & cooling tank
  • Transfer pump
  • Buffer tank
  • Transfer pump to the aerator
  • All the connecting pipes, valves, frame, etc
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FCA Dosing and Mixing Unit

4 Color/Flavor Injection And Mixing System

It is an auto-blending system for the color, flavor, and acids which can produce out the stable-quality candy products.

  • Holding tank:4pcs
  • Volume of tanks:10L
  • Dosing pump:4
  • Sus304 made
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Chocolate-Holding-Tank-And-Pump-Pipes

Fruit Jam Holding Tank And Pump, Pipes

  • Tank Volume: 150Ltr
  • SS Transfer pump
  • Electric Heating and temperature control
  • Motor: China
  • Material: SUS-304 made
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Marshmallow Depositor

Marshmallow Depositor

  • Manifold depositor
  • Nozzles
  • Food standard Sus304
  • Motor drive
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EM-Starch Feeding & Vibrator Applicator

Starch Feeding & Vibrator Applicator

  • Food standard Sus304 made
  • Motor drive
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EM-Cooling Conveyor

Cooling Conveyor

  • PU belt
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EM-Cutter

EM-Cutter

  • Food standard Sus304 made
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De starch mesh conveyor

De Starch Mesh Conveyor

  • Motor drive
  • Mesh SS wire
  • Food standard Sus304 made
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EM-De-starch Drum

De-starch Drum

  • Rotating speed
  • SUS304 made
  • Motor drive
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PLC Control System

PLC Control System

Full PLC control and touch screen provide full process operation. Recipe managerment and alarm handling; Accurate control of the product dimensions and weight.

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